Silicone Cable | High Temperature Resistant Flexible Silicone Rubber Cable Manufacturer
The Silicone Cable series is a flexible silicone rubber wire designed for servo motors, robotic drag chains, and industrial control systems. Its ultra-flexible fine-strand copper conductor bends repeatedly without fatigue, while the silicone rubber insulation and jacket withstand continuous operation from -60°C to +200°C. This cable is engineered for machine builders and automation integrators who need reliable, heat-resistant performance in demanding thermal and dynamic environments.
Key Benefits:
✅ Wide temperature range (-60°C to +200°C) ensures stable performance in both extreme heat and cold
✅ Tinned copper conductor resists corrosion and simplifies soldering
✅ IEC 60228 Class 6 fine-strand design delivers high flexibility for repeated bending and motion
✅ UL, VDE, TÜV certified with RoHS and REACH compliance for global industrial standards
Silicone Cable | High Temperature Resistant Flexible Silicone Rubber Cable Manufacturer
As a professional silicone cable manufacturer with over a decade of experience serving industrial automation, robotics, and appliance industries worldwide, we specialize in producing high temperature resistant, ultra-flexible silicone rubber wires engineered for demanding environments. Every silicone cable we manufacture is tested in our in-house laboratory and certified to international standards including UL, VDE, TÜV, and REACH, ensuring reliable performance from -60°C to +200°C.
Anwendungen
Our silicone rubber cables are trusted across a wide range of industries where heat resistance, flexibility, and long-term durability are critical:
- Industrial automation & robotics — servo motors, drag chains, moving joints
- Household appliances — electric heaters, ovens, water heaters
- Lighting equipment — LED fixtures, high-bay lamps
- Model & hobby industry — model planes, RC cars, model ships
- Instrumentation & meters — sensors, control panels
- Motors & digital equipment — internal wiring for motors and electronic devices
Whether your application requires continuous operation in high-heat environments or repeated flexing in confined spaces, this flexible silicone cable is designed to maintain electrical and mechanical integrity over its full service life.
Key Properties & Advantages
| Property | Benefit |
|---|---|
| Ultra-flexible silicone rubber insulation | Easy routing, low installation stress |
| Tinned copper conductor | Corrosion resistant, solder-friendly |
| Wide temperature range (-60°C to +200°C) | Suitable for both extreme cold and high-heat environments |
| Low impedance, high conductivity | Stable signal and power transmission |
| Halogen-free & lead-free construction | Environmentally compliant, safer for end users |
Important Notice: The mechanical properties of silicone cables may begin to degrade prematurely at temperatures above +100°C when installed in poorly ventilated or enclosed spaces. Adequate airflow is essential to maintain long-term structural integrity under continuous thermal load.
Technical Specifications
| Item | Specification |
|---|---|
| Conductor material | Tinned copper (per DIN EN 60228) |
| Conductor design | IEC 60228 Class 6 (fine-strand, high flexibility) |
| Core insulation | Silicone rubber |
| Outer jacket | Silicone, Black RAL9005 |
| Product type | Installation / power & control cable |
| Nominal voltage | 300/300V (<0.5mm²) · 300/500V (0.5–4.0mm²) · 450/750V (≥4.0mm²) |
| Test voltage | 1500V–2500V depending on cross-section |
| Temperature rating | -60°C to +200°C (per DIN EN 50305) |
| Min. bend radius | 6 × OD |
| Halogen-free | Per VDE 0472-815 |
| Lead-free | Per 2011/65/EU (RoHS-II/III) |
| Oil resistance | Per DIN EN 60811-2-1 |
| REACH compliance | Per (EC) No. 1907/2006 |
Product Model & Specification Table
| Model No. | Cores × Cross-section | Conductor Structure | Insulation Diameter | Jacket Diameter | Core Colors |
|---|---|---|---|---|---|
| AY-SC-2014 | 2 × 0.14 mm² | 18 × 0.1mm | 1.0 mm | 6.0 mm | Black-Red |
| AY-SC-2030 | 2 × 0.3 mm² | 38 × 0.1mm | 1.3 mm | 4.8 mm | Black-Red |
| AY-SC-2050 | 2 × 0.5 mm² | 33 × 0.14mm | 1.8 mm | 5.8 mm | Black-Red |
| AY-SC-2075 | 2 × 0.75 mm² | 49 × 0.14mm | 2.0 mm | 6.2 mm | Black-Red |
| AY-SC-2100 | 2 × 1.0 mm² | 32 × 0.2mm | 2.3 mm | 6.8 mm | Black-Red |
| AY-SC-3050 | 3 × 0.5 mm² | 33 × 0.14mm | 1.8 mm | 6.1 mm | Black-Red-Yellow |
| AY-SC-4050 | 4 × 0.5 mm² | 33 × 0.14mm | 1.8 mm | 6.7 mm | Black-Red-Yellow-Green |
| AY-SC-8025 | 8 × 0.25 mm² | 32 × 0.1mm | 1.2 mm | 6.5 mm | Brown-Blue-Black-Gray-White-Red-Yellow-Green |
Custom cross-sections, core counts, and jacket colors are available upon request. Contact our engineering team for a tailored silicone cable specification.
Certifications & Quality Assurance
Every silicone rubber cable we produce undergoes multi-stage validation in our dedicated testing laboratory, including:
- Electrical transmission and signal integrity verification
- Bending, torsion, and repeated flex-life endurance testing
- Oil resistance and low-temperature winding tests
- Fire behavior and flame-retardancy analysis
Certifications: RoHS 2.0 · REACH · ISO 9001 · UL · TÜV · VDE
These standards, combined with our own accumulated testing data, allow us to guarantee consistent quality across every production batch of silicone cable — not just at the sample stage, but throughout mass production.
Packaging & Logistics
- Wooden reel packing for large orders
- Standard reel packing for medium quantities
- Export-standard carton/shipping packaging for small samples
Our integrated logistics network supports flexible transport, storage, and cable-unwinding solutions to streamline your supply chain.
Frequently Asked Questions
Q1: What is the maximum continuous operating temperature for this silicone cable? A: The cable is rated for -60°C to +200°C per DIN EN 50305. However, for continuous use above +100°C, adequate ventilation is required to prevent premature degradation of mechanical properties, especially in enclosed installations.
Q2: Is this silicone rubber cable suitable for flexing or moving applications? A: Yes. With IEC 60228 Class 6 fine-strand conductors and a minimum bend radius of 6× the outer diameter, it is well suited for servo motor cabling, drag chains, and other dynamic flexing applications.
Q3: What voltage ratings are available? A: Nominal voltage ranges from 300/300V for cross-sections under 0.5mm² up to 450/750V for cross-sections of 4.0mm² and above, depending on the selected specification.
Q4: Can the cable be customized (core count, color, cross-section)? A: Yes. We offer custom core counts, colors, and cross-sections from 0.14mm² to larger gauges, including mixed-conductor configurations. Contact us with your requirements for a tailored quotation.
Q5: Does this silicone cable meet international safety and environmental standards? A: Yes. It is compliant with UL, VDE, TÜV, RoHS 2.0, and REACH standards, and is manufactured halogen-free and lead-free.
Get Your Silicone Cable Quotation Today
Looking for a reliable silicone cable supplier for your project? Our engineering team can help you select the right specification or develop a custom solution based on your voltage, temperature, and flexing requirements.
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